Stop Spending Money on Problem-Solving Training

Instead of investing more to train the frontline team members on problem-solving methods, spend more time educating and coaching leaders on the behaviors that are proven to build psychological safety. Starting at the top, leaders must model and reward vulnerable acts related to continuous improvement. Instead of blaming workers, change the management behaviors that change the culture. Participation and continuous improvement will be far more likely to materialize, and everybody wins.

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Coupling this with effective problem-solving means they won’t be constantly pulling the Andon Cord for the same problem, which gets frustrating even if it triggers a nonpunitive response each time. The evidence seems clear that Toyota reduces both the fear factor and the futility factor.

Leaders can ask employees to speak up, but more importantly they must actively and continually reward employees for doing so. I don’t mean financial rewards. It often starts with simply saying thank you when others point out a mistake or an opportunity for improvement. Leaders must then ensure that scientific improvement cycles follow.

Don’t replace fear with futility

Published: Tuesday, September 12, 2023 – 12:03

At Toyota, what’s required for somebody to pull the Andon Cord—something that happens hundreds of times a day in each of their plants? A feeling of psychological safety means that team members expect they won’t be punished for pointing out problems and potentially stopping the line.

• Plan: We feel safe identifying and speaking up about problems or opportunities for improvement.
• Do: We feel safe to candidly debate possible countermeasures, focusing on what ideas seem best rather than the position of who had them.
• Study: We feel safe to honestly evaluate the effect of the countermeasure without fear of being punished for failing or falling short.
• Adjust: We feel safe to admit the need to change course, if needed, instead of feeling pressured to justify and rationalize what had been done.

Psychological safety plus problem solving equals improvement

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If your organization struggles to engage everybody in continuous improvement, stop blaming the employees. Instead, take a look at your culture and leadership behaviors and the current state of psychological safety. Ironically, many employees might feel it’s unsafe to discuss how unsafe they feel. Using validated, anonymous surveys can gauge the level of psychological safety and the variation across teams, which establishes a starting point for measurable and meaningful improvement.

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