The company also plans to bring traveling demonstration smart carts to customers by September free of charge so they can try out the units. Food processors who like what they see may be able to purchase the demo unit used in their facility, with hands-on training immediately available.
“The disc washer sprays high-pressure water directly on the discs, so it acts like an automatic car wash. At the push of a button, the discs and cable are run through and spray cleaned, which reduces CIP time and eliminates the need to manually clean the discs,” says Adair.
“Once it is set up, all you do is press a button, and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning,” says Adair.
Because decreasing production downtime between conveyor cleanings is a priority for food processors, Cablevey provides new capabilities with the cart that expedites the CIP process.
To facilitate food safety compliance, the smart cart also documents all critical CIP information, such as water volume and temperature, chemicals used, and cleaning time by date in an easily retrievable data log.
To simplify the wet cleaning process, Adair and his engineering team at Cablevey have developed a small, mobile “smart cart” with integrated water line hookups that a single technician can easily take to any tubular drag conveyor in a facility. When the cart is in position and connected to water lines, the CIP process is automated and controlled by a programmable logic controller (PLC) that reduces the need for manual labor and negates the risk of improper cleaning.
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“The standard system required port hookups to water lines and installing piping. The processor also had to make decisions such as which water temperatures to use, or whether to use a cleaning solvent—and the correct amount to add manually,” says John Adair, engineering and quality director for Cablevey Conveyors, an Iowa-based conveyor manufacturer that has designed, engineered, and serviced enclosed cable and disc tube conveyors for 50 years. Cablevey is in more than 65 countries.
Cablevey’s smart cart stores and uses preprogrammed CIP recipes to flush various residual materials from tubular drag cable conveyors at the push of a button.
For more information, call (641) 673–8451. In the U.S., call toll-free (800) 247–3344, fax (641) 673–7419, email [email protected], or visit https://cablevey.com.
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According to Adair, Cablevey’s mobile smart cart is available for pre-order now, but will be officially unveiled at Pack Expo, a premier packaging and processing show held at the Las Vegas Convention Center, Sept. 11–13, 2023. The event features full-scale setups of machinery in action.
Now, as an option on the cart, a disc washer can be integrated with the conveyor turnaround to spray a pressurized cleansing solution on the discs. This helps to remove stickier substances like chocolate that could remain after routine CIP cleaning.
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Cablevey’s smart cart is a fraction of the size of similar carts on the market, making it much more mobile.